A Comprehensive Guide On How To Extend The Life Of Cartridge Heaters?

Cartridge Heaters are durable and flexible heating segments usually used in industrial applications. This cylindrical-shaped heating element includes the resistive wiring to the enclosed metallic sheath.

In Cartridge Heaters, the wires powered by an electrical connection are kept apart from the outer casing by a layer of electrical insulation. The diameter of the cartridge heating elements and their length can vary for some applications. The heater's design and shape make it easier to operate even in intricate and constrained spaces that are inaccessible to traditional heaters.

Extending The Life-Span Of Cartridge Heaters

To extend the lifespan of the cartridge heater, there are some crucial things that you should follow. Let's deep dive into a few tips to extend the life of the heaters for the long run: 

Avoid Possible Contamination 

To choose the ideal cartridge heater, you just need to take care of the leads from the imaginable contaminants. It includes both liquids and gasses. If you add any of these substances to the heating element, it will cause electric damage that leads to failure of heater efficiency. 

It's also important to keep in mind that your cartridge heater draws air from the surroundings each time it expands or contracts. The heater's performance can be harmed by any moisture or pollutants in the air. Professionals Cartridge Heaters Manufacturers In India recommended that it's crucial to get a heater with the right seals.

Fit The Heating Element Appropriately! 

Cartridge heaters often fail to predict the perfect size. To make it perfect, the element should fit snugly inside the mold. If not, the heat won't transfer effectively, forcing the heater to run at a greater temperature than is necessary. Such heating over time may harm the machinery and shorten the heater's lifespan.

Excessive Temperature Cycling Of A Cartridge Heater! 

The cartridge heating element gets a higher wattage than necessary, it turns on and off at a faster rate to maintain the desired temperature. This process is known as excessive temperature cycling. It perfectly oxidizes the resistance of the faulty wires to protect heaters from damage. 

To avoid excessive cycling, do your research. Before buying a heater, you will need to mention the heater with low possible wattage that perfectly meets the application requirements. 

Reasons Behind Premature Failing Of Cartridge Heaters! 

Cartridge heaters can prematurely fail for two reasons: either the heat produced in the internal resistance wire doesn't effectively dissipate, or moisture or an unwelcome substance seeps within the protective sheath, causing a short circuit. A high internal temperature is caused by insufficient heat dissipation, and the heating element can quickly deteriorate as a result. It usually happens if the watt density is too high, the machining tolerances are outside of an acceptable range, or the supply voltage is not the right one.

Need Help To Choose The Right Cartridge Heater? 

If you are struggling with finding a reliable Cartridge Heater, Patel Heaters is your ideal place. We are amongst the top-notch Cartridge Heater Suppliers In India. We offer high-quality heaters of different shapes and sizes that meet your diverse requirements. To know more about products please visit our website today!